1 · Sea Melody YZG Ampoule Oven Printing Machine
Official quotation Q-323-R.0 for the continuous horizontal rotary screen printing line. Features precise ceramic glaze transfer and integrated high-temperature sintering oven ensuring 100% scratch, chemical, and terminal autoclave resistance.
| Item / Component | Specification & Performance | Qty | Unit Cost (USD) | Total Value (USD) |
|---|---|---|---|---|
| YZG Main Machine | Continuous horizontal rotary screen printer with 1× 2ml chain guide & high-temp sintering tunnel | 1 Pc | $16,500 | $16,500 |
| Standing Exit Station | Automated upright ampoule discharge collector & accumulator | 1 Pc | $1,200 | $1,200 |
| Standing Feeding Station | Motorized upright infeed hopper with continuous orientation conveyor | 1 Pc | $1,200 | $1,200 |
| Feeding Tray (1ml) | Precision quick-change format tray for 1ml glass ampoules | 1 Pc | $150 | $150 |
| Extra Chain (1ml) | High-tensile heat-resistant conveyor chain for 1ml ampoules | 1 Pc | $1,400 | $1,400 |
| TOTAL CORE EQUIPMENT EXW CHINA (Q-323-R.0) | USD 20,450 | |||
| Optional: Dual Ring Printers | In-line double identification ring marking applicator | 1 Pc | $2,500 | $2,500 |
Applicable Containers
Fully adjustable for 1ml, 2ml, 3ml, 5ml, 10ml, and 20ml standard and non-standard pharmaceutical glass ampoules.
High-Speed Throughput
18,000 bottles/hr for 1–2ml; 10,000 bottles/hr for 3–5ml; 4,000 bottles/hr for 20ml containers.
Proven Local Track Record
Operational references across Pakistan include Surge Laboratories, Pharmed Glass, Ameer & Adnan, ATM Glass, and Venus Pharma.
2 · 10-Machine Commercial Printing Plant Layout
Optimized linear floor plan for an industrial rented shed (PKR 0.60M/month lease). Houses 5 active startup lines (Phase 1) with pre-engineered expansion capacity for 5 additional self-funded lines (Phase 2).
Phase 1: Startup Scale (5 Lines)
Installed output of 600,000 ampoules/day operating in dual 12-hour shifts. Powered by a dedicated 350 kWp on-grid rooftop solar array to eliminate daytime energy costs.
Phase 2: Self-Funded Expansion
Adds 1 machine + 70 kWp solar in Months 12, 15, 18, 21, and 24 entirely funded from operational cash flow, expanding output to 1.2M ampoules/day.
Energy & Utility Security
Daytime load completely offset by solar PV generation. Night shifts powered by WAPDA grid connection (PKR 70/kWh) with dual backup generators.
3 · Standardized Glass Ampoule Formats (1ml, 2ml, 3ml, 5ml)
Engineering dimensional drawings and certificates of analysis (COA) for all standard pharmaceutical glass ampoules supported on the YZG line.
1ml Glass Ampoule
Overall height, stem diameter, and neck constriction profile for high-speed automated feeding.
2ml Glass Ampoule
Standard pharmaceutical high-volume format. 18,000 bottles/hr rated printing chain.
3ml Glass Ampoule
Precision glaze transfer profile with single and double identification color bands.
5ml Glass Ampoule
Large-format ampoule specifications with 10,000 bottles/hr continuous sintering cycle.
4 · Commercial Feasibility & Bank Financing Structure
Validated 48-month cash flow and 60-month bank financing analysis. Evaluates contract printing unit economics (PKR 0.50 vs PKR 0.65 per ampoule) and self-funded expansion capability.
| Commercial & Financial Metric | Scenario 1 (PKR 0.65 / ampoule) | Scenario 2 (PKR 0.50 / ampoule) | Bank Financing Case (PKR 0.55 / ampoule) |
|---|---|---|---|
| Client Payment Tariff | PKR 0.65 per accepted ampoule | PKR 0.50 per accepted ampoule | PKR 0.55 per accepted ampoule |
| Annual Processed Volume | 180.0 Million units | 180.0 Million units | 180.0 Million units |
| Annual Gross Revenue | PKR 113.49 Million | PKR 90.00 Million | PKR 98.01 Million |
| Annual Operating Costs | PKR 64.98 Million | PKR 64.98 Million | PKR 65.04 Million |
| Annual Operating Profit | PKR 48.51 Million (42.7%) | PKR 25.02 Million (27.8%) | PKR 32.97 Million (33.6%) |
| Initial Core Capital Outlay | PKR 52.23 Million (100% Equity) | PKR 52.23 Million (100% Equity) | PKR 52.23M (Bank: 35M / Equity: 17.23M) |
| Monthly Loan Instalment (60 Mo @ 14%) | — | — | PKR 0.814 Million / month |
| Debt Service Coverage Ratio (DSCR) | — | — | 3.38x (Expanding to 7.75x) |
| Sponsor Equity Payback Period | 12.9 Months | 25.1 Months | 20 Months |
Capital Investment Breakdown
5 installed printing lines (USD 20,000 each @ PKR 277.3) = PKR 27.73M. 350 kWp on-grid solar system = PKR 24.50M. Total Core = PKR 52.23M.
Zero Additional Equity Required
Operating cash flow funds all 5 expansion machines and 350 kWp additional solar in Months 12–24 while maintaining a strict 1-month liquid cash reserve.
High Profit Per Unit
Net profit of PKR 0.270 per ampoule under Scenario 1 and PKR 0.139 per ampoule under Scenario 2, delivering exceptional return on capital.
5 · Official Proposals & Financial Model Downloads
Download the complete BTI quotation Q-323-R.0, verified 48-month & 60-month financial cash flow models, and bank financing summary packages.
Official Proposal Q-323-R.0
YZG Ampoules Oven Printing Machine budget proposal for Popular Group.
📄 Download Q-323-R.0 PDFBank Financing Executive Summary
60-month loan structure, debt service coverage, and equity payback.
📄 Bank Summary PDF60-Month Bank Cash Flow
Month-by-month financial projection including loan amortization waterfall.
📄 60-Month Cash Flow PDFBank Financing Financial Model (Excel)
Validated workbook with dynamic tariff sensitivities and expansion formulas.
📊 Download Excel Model